Customize a clear plexiglass window panel for your portable air conditioner, complete with a precision CNC-cut exhaust opening designed specifically for your AC adapter or hose.
Fabricated from durable 3/16” (4.5 mm) clear acrylic, each panel is custom cut to fit your exact window or sliding door dimensions while allowing natural light to pass through.
Our custom plexiglass AC panels help reduce warm air from leaking back into your space while creating a cleaner and more modern appearance compared to standard plastic or fabric AC kits.
Bring on the heat without sacrificing aesthetics!
✨ How Our Custom AC Panels Work
Each custom panel is fabricated to order based on the dimensions and information you provide.
✔️ Every Panel Includes:
Custom CNC-cut sizing
Clear 3/16” (4.5 mm) plexiglass
Custom exhaust hose or adapter cut-out
6 FT of Velcro for installation
Design proof before production
Our clear plexiglass AC inserts can be fabricated for:
📏 How to Order Your Custom Plexiglass AC Panel
Please follow these steps carefully to ensure an accurate fit.
1️⃣ Measure the Surface Your Panel Will Sit On
Your custom AC panel is designed to mount onto the frame surface around your window opening.
Important:
Measure the full outer dimensions where the panel will rest.
Your final dimensions should represent the actual overall size of the plexiglass panel.
2️⃣ Account for Window Hardware
If your window includes:
Handles
Cranks
Locks
Latches
Any protruding hardware
You will need to include notches or cut-outs so the panel can sit flat against the frame.
These notches are CNC-cut into your custom panel during fabrication.
✔️ Recommended Clearance
We recommend a minimum of 1/4" clearance around hardware cut-outs for proper fitment.
📌 Need Help?
We recommend:
3️⃣ Select Your Correct Size Range
Choose the pricing range based on the smaller dimension of your panel.
Example:
If your panel measures 19” W × 49” H, your smaller dimension is 19”, so you would select “18”–23” from the drop down menu.
Selecting the wrong size category may delay production.
4️⃣ Design Your AC Panel & Place Your Order
👉 Use our AC Panel designer to:
Include the exact height and width of your custom panel
Position your exhaust hole
Add any required notches for handles or hardware
After using our AC panel designer, place your order online and email your panel design to design@klolab.com and include a photo of your AC hose adapter so we can match the exhaust hole precisely.
If you prefer, you can also send a hand-drawn diagram and a photo of your adapter.
We’ll use this information to create your final design proof. These are the exact dimensions used for fabrication.
6️⃣ Review Your Design Proof
Before fabrication begins:
We review your measurements and layout
We create a custom design proof
You review and approve the design
Production only begins once your proof has been approved.
This helps ensure all dimensions, cut-outs, and vent placement are correct before fabrication.
Our team can also review your measurements and diagrams before production begins.
Each panel is fabricated specifically for your setup for a cleaner, more efficient portable AC installation.
🛠️ Installation Information
Your custom plexiglass AC panel installs using the included heavy-duty Velcro strips.
This allows for:
Tool-free installation
Seasonal removal
Easy cleaning and storage
Temporary or semi-permanent setups
Each order includes 6 FT of Velcro.
Why Choose Our Custom Plexiglass AC Window Panels?
✔️ Clear Modern Appearance- Maintain your natural light and outdoor visibility.
✔️ Better Cooling Efficiency- Helps reduce hot exhaust air from entering back into your room.
✔️ Custom Fit- Each panel is fabricated specifically for your window dimensions and AC unit.
✔️ Easy DIY Installation- No permanent modifications required.
✔️ Durable Acrylic Construction- Made from strong 3/16” clear plexiglass designed for long-term seasonal use.
🇨🇦 CNC Fabricated in Vancouver, Canada
Every custom plexiglass AC panel is CNC fabricated at our Vancouver shop.
✔️ Fast Turnaround
Most orders are completed within approximately 5–7 business days after design approval.
✔️ Store Credit Policy
Material setup and production preparation begin shortly after your order is placed. If you need to cancel your order, we offer non-expiring store credit toward a future project.
Customize a clear plexiglass window panel for your portable air conditioner, complete with a precision CNC-cut exhaust opening designed specifically for your AC adapter or hose.
Fabricated from durable 3/16” (4.5 mm) clear acrylic, each panel is custom cut to fit your exact window or sliding door dimensions while allowing natural light to pass through.
Our custom plexiglass AC panels help reduce warm air from leaking back into your space while creating a cleaner and more modern appearance compared to standard plastic or fabric AC kits.
Bring on the heat without sacrificing aesthetics!
✨ How Our Custom AC Panels Work
Each custom panel is fabricated to order based on the dimensions and information you provide.
✔️ Every Panel Includes:
Custom CNC-cut sizing
Clear 3/16” (4.5 mm) plexiglass
Custom exhaust hose or adapter cut-out
6 FT of Velcro for installation
Design proof before production
Our clear plexiglass AC inserts can be fabricated for:
📏 How to Order Your Custom Plexiglass AC Panel
Please follow these steps carefully to ensure an accurate fit.
1️⃣ Measure the Surface Your Panel Will Sit On
Your custom AC panel is designed to mount onto the frame surface around your window opening.
Important:
Measure the full outer dimensions where the panel will rest.
Your final dimensions should represent the actual overall size of the plexiglass panel.
2️⃣ Account for Window Hardware
If your window includes:
Handles
Cranks
Locks
Latches
Any protruding hardware
You will need to include notches or cut-outs so the panel can sit flat against the frame.
These notches are CNC-cut into your custom panel during fabrication.
✔️ Recommended Clearance
We recommend a minimum of 1/4" clearance around hardware cut-outs for proper fitment.
📌 Need Help?
We recommend:
3️⃣ Select Your Correct Size Range
Choose the pricing range based on the smaller dimension of your panel.
Example:
If your panel measures 19” W × 49” H, your smaller dimension is 19”, so you would select “18”–23” from the drop down menu.
Selecting the wrong size category may delay production.
4️⃣ Design Your AC Panel & Place Your Order
👉 Use our AC Panel designer to:
Include the exact height and width of your custom panel
Position your exhaust hole
Add any required notches for handles or hardware
After using our AC panel designer, place your order online and email your panel design to design@klolab.com and include a photo of your AC hose adapter so we can match the exhaust hole precisely.
If you prefer, you can also send a hand-drawn diagram and a photo of your adapter.
We’ll use this information to create your final design proof. These are the exact dimensions used for fabrication.
6️⃣ Review Your Design Proof
Before fabrication begins:
We review your measurements and layout
We create a custom design proof
You review and approve the design
Production only begins once your proof has been approved.
This helps ensure all dimensions, cut-outs, and vent placement are correct before fabrication.
Our team can also review your measurements and diagrams before production begins.
Each panel is fabricated specifically for your setup for a cleaner, more efficient portable AC installation.
🛠️ Installation Information
Your custom plexiglass AC panel installs using the included heavy-duty Velcro strips.
This allows for:
Tool-free installation
Seasonal removal
Easy cleaning and storage
Temporary or semi-permanent setups
Each order includes 6 FT of Velcro.
Why Choose Our Custom Plexiglass AC Window Panels?
✔️ Clear Modern Appearance- Maintain your natural light and outdoor visibility.
✔️ Better Cooling Efficiency- Helps reduce hot exhaust air from entering back into your room.
✔️ Custom Fit- Each panel is fabricated specifically for your window dimensions and AC unit.
✔️ Easy DIY Installation- No permanent modifications required.
✔️ Durable Acrylic Construction- Made from strong 3/16” clear plexiglass designed for long-term seasonal use.
🇨🇦 CNC Fabricated in Vancouver, Canada
Every custom plexiglass AC panel is CNC fabricated at our Vancouver shop.
✔️ Fast Turnaround
Most orders are completed within approximately 5–7 business days after design approval.
✔️ Store Credit Policy
Material setup and production preparation begin shortly after your order is placed. If you need to cancel your order, we offer non-expiring store credit toward a future project.
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